Well, folks, it's that time again. Actually, it's a bit before that time--I've got something to do before my noon class today so I'm getting this all up a bit early. I know some people out there have been waiting for this update for a while, so I trust it being a half hour or so early won't trouble anyone too much. However, before we move into all the juicy update goodness, a couple of production notes. The first is that as of this week, the writing of Part II is substantially completed--this was the last major remaining update. We've got something on TTL's International Solar Polar Mission that might get slotted in if it can be finished, but the key material we wanted to cover in Part II is all now either posted or sitting in our planning docs awaiting its turn. So we're in it to the finish folks, and what a finish it'll be.
Final word count even without the potential drop-in update on the ISPM is just over 75,000 words, to which you might as well add the ~35,000 of Part I for a total that I personally find pretty staggering. When did we write all this, and why's everyone bothering to read it?
Anyway, to sum up: as of this update, our main behind the scenes focus is shifting to Part III, though we've been working on sketching out the main points for months now. Our goal is to write as much of Part III as we can before Part II finishes to minimize any haitus, but we'll see how the semester treats truth is life and I. Anyway, that's about enough of holding you up from the stuff you're really reading this for, or have you already scrolled past to the update itself? Either way, without further ado, the long-awaited station update.
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Eyes Turned Skyward, Part II: Post #25
For the United States, the dawn of 1988 brought the promise of finally catching back up to the Soviets on the ground ceded in the lean pre-Spacelab years. That station had seen its final crew the year before, and then finally been deorbited under the control of an Aardvark logistics spacecraft, just like its long-passed sibling Skylab. As the Spacelab orbital workshop, originally built as a backup for Spacelab some 15 years prior, burned up and broke apart under the heat and aerodynamic forces of entry above the Indian Ocean, so too did the final pieces of legacy Apollo space hardware. In its wake, the first of the new wave of Apollo-derived hardware were being prepared to meet the promise of further development of space. AARDV-14, the final Block I Aardvark, had also been the first payload launched on a Saturn Multibody-family rocket, and now the wait was for the other members of the family to prove their function--most critically the massive Saturn H03, the American equivalent of the Soviet Vulkan-Herakles which had lofted the first module of Mir almost a year before.
The spring and summer saw continuations of these preparations, both in the United States and around the world. In clean rooms across the United States, Europe and Japan, the modules that would make up Space Station Freedom were being readied. The massive habitat and service core, with its tank-derived habitat modules grafted to the stump that would someday grow into the station’s massive truss, had been shipped to the Cape and was undergoing checkout as VAB High Bay 3 began to fill with the cores of the first Saturn Heavy. Given how critical the HSM core was to be to the new station, the job of preparing it had to be perfect. The detailed and tedious job of making sure hundreds of flight-critical systems and thousands of parts were all perfect lead many ground crew to in the process the operations crew felt the module earned the name which had been settled on by NASA headquarters, one shared by a past far-flung tool of exploration. The unopposed queen of NASA’s checkout hanger would fly to space bearing the name
Challenger.
However, before it could, the Saturn Heavy would have to prove itself in turn--
Challenger was too critical to be trusted to an untested booster. Instead, the first flight of a Saturn H03 would take flight ballasted with 10 cubic meters of steel to simulate the maxium 77 ton payload of the Saturn Multibody. In July, after months of work, the maiden H03 rolled ponderously to the pad. While the tip of the fairing rolled by 40 meters below the top of the doors, only four feet of clearance would separate the triple cores from the outer door edges, designed for the Saturn V’s 10 meter diameter. Careful and slow work allowed the crawler to clear the confines of the bay bearing the thousand tons of launch vehicle (not to mention the weight of the launch platform and access tower) and begin the slow trip to the pad. After another week of checkouts, the mission lifted off the pad in late July. The benefit of building on a proven heritage paid off--the launch was flawless, with the J-2S engine of the S-IVC third stage burning out to place the mass simulator into precisely the right orbit roughly ten minutes later. However, unlike the Soviet “mass simulator” which Vulkan had carried on its maiden flight, this was indeed nothing more than proof of the vehicle’s functionality. The payload’s orbit was deliberately set to deorbit after a week, reportedly creating a fairly impressive fireball right on target over the mid-Pacific.
The real moment of truth for Freedom would come in October, after months of work preparing the second H03 and
Challenger for flight were completed. The massive module was lifted into the transfer aisle and carefully attached to the booster, then shielded within the massive widebody fairing, 10 meters in diameter and almost 32 meters from base to tip. Finally prepared for launch,
Challenger rolled to the pad in November. Not since Spacelab had so much depended on a single launch, and many Skylab veterans were holding their breath, just as they had during Spacelab’s launch. However, as with that launch over a decade earlier, in spite of the worries--or perhaps because of them--the launch was picture-perfect. Like the mass simulator that had preceded it, the launch vehicle performed perfectly. Ten minutes after liftoff, clear of the fairing which had eliminated the risk of any Skylab-style failures, the massive core module separated from the expended S-IVC, fired its thrusters to move into a clear orbit and extended the solar arrays and radiators which would power it until the arrival of the first sections of the truss. Two days later, the first crew of the station arrived in their Block IV Apollo. Commander Jack Bailey, like Don Hunt a member of the Twenty Freaking New Guys who had matured into an experienced astronaut, became the first to dock to the station using the aft port. Rookie pilot Gerald Mitchell, riding in the “fifth seat”on his first trip to space, became the first person to open a CADS hatch in space and the first to enter the dark, empty station. After activating the station’s systems, the crew’s time was absorbed with checking and re-checking the station’s systems for anything that might have changed since it had been encapsulated two weeks before. After almost two day’s worth of inspections, the station was pronounced healthy and the crew moved into the quarters that had been prepared in the habitat section.
Figure 1. Artist's impression of the final docking approach of Freedom 1's Block IV Apollo to the Space Station Freedom HSM Aft Port, the beginning of the station's operational lifespan.
The remainder of the crew’s six month period on the station would see them prepare the station to receive and attach the first of the station’s nodes to the forward port of the HSM, including retracting the first of the two large “keep-alive” solar panels. The node also brought with it the first of the station’s robotic arms, which was to be critical in the final task facing the crew of Freedom Expedition 1. The third ever Saturn Multibody carried to orbit the inner segment of the port truss. The segment was carried to the station by an AARDV Block II bus and carefully maneuvered to dock with the station. The delicacy of the operation was complicated by the total mass of the components--nearly 175 tons between the truss, the node, the CSM, and the AARDV bus attached to the truss. While the crew waited in their capsule in case of failure, the massive truss segment drifted in slowly. To minimize the error in the approach and the momentum which would have to be absorbed by the docking mechanism’s dampers, the final approach was conducted at a mere 0.1 m/s, turning the 150 m final approach into nearly half an hour of waiting. “It was the longest twenty-five minutes of my life,” Gerald Mitchell said later. “It was just out there in the dark, coming closer, and the weight of it was something that could be felt in the air, and in my gut.” Finally, the station lurched slightly as the massive truss segment came together with the existing station. With the docking verified on the ground, the hatch into the HSM was re-opened, and the crew emerged. Over the last few weeks of the mission, the Expedition 1 crew would conduct EVAs to connect ammonia coolant lines, electrical power systems, and wiring for controls and sensors, then deployed the first of the station’s solar panels. With the station’s power systems operational, Jack Bailey and the Expedition 1 crew turned the station over to its second crew, commanded by another TFNG veteran, Nick Wallace, in April 1989. While the station’s scientific functions were still minimal, still to come in the various labs, 1988 had seen Freedom turn from a collection of hardware in clean rooms into a going concern in orbit.
Figure 2. Space Station Freedom's extent as of the completion of Freedom 1's expedition to the station. The radically asymmetric appearance leads this author to think of this as the station's "one-winged angel" period.
On the ground, preparations for the remainder of Freedom’s launch and assembly campaign were still underway. The remaining half of the station’s inboard truss began its checkout as soon as its (mirror-image) twin was launched, while the US and European labs began final checkout for their launches later in the year. However, Kennedy Space Center in Florida was not the only launch site seeing work on Freedom. At Korou in French Guiana, the first Europa 4 was rolled to the pad in May 1989 for its maiden launch. Additionally, cargo transports brought the payload that had justified moving forward Europa 4 development, as the first Minotaur command and service modules arrived from France and Germany, respectively, in June. Though the program had been initially aiming for a late 1989 launch, budget concerns and the sheer technical challenge of designing a capsule had added delays, and the launch date slipped into 1990 as the capsule began checkout, mating to the service module, and then preparations for integration with the launch vehicle. Above in orbit, Freedom would continue to grow under the eyes of the Expedition 2 crew, with the second inner truss and the US and European labs being launched over the course of the crew’s mission. Working alongside Wallace, rookie mission specialist Beverly McDowell and pilot Ryan Little put the capabilities of the new A9 suit to the test as they conducted a cummulative total of nearly 72 hours of EVA over 3 marathon 6-hour sessions to hook up the truss’s power and data fittings, and prepare exposed lab space on both the European lab
Columbus and the US truss. Inside the station, work to connect the labs to power, data, and life support was an ongoing process, mainly the responsibility of the other two mission specialists, with American Josh Carter taking point on the American
Discovery lab and Italian Amedeo Trevisani taking lead in work on the Italian-built
Columbus. With these preparations complete, the station was pronounced to have reached “Initial Operational Capacity” in August and the crew size was increased with the launch of another Apollo bearing the Freedom 3 expedition. There was still work to come in the launch of the second node and the lab and centrifuge module which the Japanese contributions to the station, as well as the outer panels of the station’s massive truss, a launch campaign that was due to continue into 1990, but the station was mostly complete, fully operational, and settling into routine.
Figure 3. Rendering of Space Station Freedom's extent as of the completion of the Freedom 2 expedition. US Lab Discovery is at Node 1 Port, the European lab Columbus is at Node 1 Starboard. The Apollo craft for Freedom 2 and 3 are located at Node 1 zenith and nadir, respectively.
Things were less rosy in the Soviet Union, and the results for their space program were dire. Though Mir’s core module had beaten Freedom to orbit by almost a year, the social upheaval of the late ‘80s was turning into outright revolt in many of the outlying nations, and the budgets allocated to the space program suffered in turn. While original plans in the early 80s had called for the station’s assembly to be completed within a year, in fact the station’s first year of operation had seen only one of the four subsidiary modules launch, while checkout work on the second of the massive MOK cores had been delayed in order to focus more resources on the remaining labs and supporting the launches to keep the station and its crew of 6 supplied. Valentin Glushko, the Soviet Chief Designer, spent almost all of 1988 shutting between Moscow and Baikonur, trying to secure the continued operations of the Soviet space program even as the continued existence of the Soviet Union began to be called into question. In the end, what he was able to secure was the promise of funding to launch two more of the subsidiary labs and to sustain the crew size at 6 for the moment, based mostly on the rubles already spent and the loss of face and damage to national pride that would come with entirely abandoning the half-completed station. However, in exchange, a price had to be paid. Work on the second MOK core was suspended entirely at 75% readiness, as was checkout on the fourth DOS lab, which was nearing 50% readiness. While the hardware was not scrapped, the image of the massive second MOK in its checkout cradle at Baikonur was emblematic of the state of the Soviet program--and even the Soviet Union as a whole. The plans to build a second Vulkan launch sites to supplement the launch rate achievable at Baikonur were discarded. Seeing his dreams of the Soviet Union setting foot on the moon crushed in favor of a focus on Earth orbit had been hard enough for Glushko to take in his 17 years as Chief Designer. Seeing his country collapse around him as he fought with every tool in his arsenal to keep any of the program he’d worked so hard to foster alive finally took its toll. Valentin Glushko died in April, 1989, leaving behind an operational Vulkan, a half-completed station, and grand dreams of the moon and beyond.
Figure 4. Space Station Mir extent as of the start of 1988.
Figure 5. Space Station Mir extent as of the death of Valentin Glushko (April 1989).
Figure 6. Space Station Mir, original intended extent as designed by Glushko in late 1970s and early 1980s.
Glushko’s death would open a chance for one of the last of the great Soviet rocket engineers to have his shot at greatness. Although Ustinov's death several years earlier had allowed Chelomei to win back some of the prominence in space technology that he had lost during the 1960s and 1970s, Glushko's mastery over the program limited his ability to contest for different programs and expand his own personal empire. With Glushko's death, however, Chelomei finally became the undisputed dean of the Soviet space program, able to heavily influence, though not outright dictate, Soviet space policy. Unfortunately for him, however, just as he took over the Soviet system was teetering on the edge of collapse, with the reunification of Germany already a foregone happening and dissent within the other countries of the Soviet bloc beginning to boil over. Although he made efforts to capture space programs from other establishments, the lethargic pace of late Soviet bureaucracy and the preoccupation of most of its members with more urgent affairs made this largely ineffectual, as with his efforts to begin setting the stage for the space policy of the next Five-Year plan, scheduled to start in 1992. Nevertheless, he energetically moved to draw up what he would do with the space program, assured (or so he thought) of finding no significant factor within the space program or the defense ministry to oppose him.
Perhaps not surprisingly for an engineer who had started in aeronautics and only later moved to spaceflight, Chelomei had always had an interest in spaceplanes. Immediately upon assuring himself that the last political obstacles to his effective leadership over the space program had vanished, he began drawing up plans to replace virtually the whole infrastructure of Soviet space vehicles and launchers with a collection of aerospacecraft produced by OKB-52, using them to drastically lower the cost of launch before completing a series of huge projects in space. First, a small spaceplane nicknamed "Briz," "Breeze" in Russian, carrying five to eight cosmonauts and a few tonnes of supplies would be introduced, launched atop Vulkan to completely replace his earlier TKS in the space-station logistics role. This vehicle would also prove the basic aerodynamic design and thermal protection system materials to be used on the next, larger craft, "Buran," "Snowstorm," which would replace the Cosmos, Soyuz, and a multitude of other relatively small launchers, together with "Briz" itself, with a single craft capable of taking off horizontally and lifting up to ten tonnes and eight cosmonauts into orbit through a combination of turboramjets and tripropellant rocket engines burning kerosene or liquid hydrogen with liquid oxygen to maximize performance in different regions of the atmosphere. Finally, a third vehicle, "Uragan," for "Hurricane," would be introduced to completely replace Vulkan, lifting up to 30 tonnes into space in a single launch. Although Chelomei considered a horizontal takeoff mode for this vehicle as well, he concluded that the sheer size would make it impractical, and therefore specified a vertical takeoff mode, using an expendable external tank to carry the bulky liquid hydrogen demanded by the tripropellant engines (scaled up from the version on Buran). However, like its smaller cousins Uragan would reenter and land like an airplane, though under automatic control, on any of a number of long airstrips, possibly ferrying down satellites in need of repairs or materials that needed to be returned to Earth at the same time.
By introducing these spaceplanes, Chelomei believed, the price of space launch could be lowered ten-fold--to no more than a few hundred dollars a kilogram based on prevailing Soviet prices for labor and materials. By slashing the cost of spacelaunch to the bone, an expansive space program could begin, one that would feature both the sort of wide-ranging exploration that has captivated aerospace engineers since rocket flight was introduced and more practical, Earth-centered tasks. First a massive low Earth orbit space station, larger even than Mir, would be constructed to serve as the hub of future space activities. While existing space stations were research platforms in orbit, this would be a factory-cum-transit hub, producing and shipping a wide variety of products all over space. Once this was completed, it would enable a wide variety of other tasks to begin. Earth-bound nuclear waste could be packaged and launched into space, repackaged at the station, and shipped to the Moon or another destination where it would be permanently removed from and harmless to the population of Earth. Gigantic solar power platforms and mirrors could be built and launched, the one providing enormous amounts of clean, cheap electrical power to the world (evidently, Chelomei had been reading O'Neill lately), the other illuminating vast stretches of the Earth during the night, erasing the difference between arctic and tropical (at least in terms of lighting) and greatly extending the productive period of the day. A variety of otherwise impossible to make products could be manufactured in zero-g conditions, providing not only a potentially huge source of foreign currency, but also a significant possibility for improving the average person's quality of life. In parallel to these more practical ambitions, the Soviet Union would begin a massive exploration program. A lunar expedition far larger and more capable than Apollo could be assembled at the platform and dispatched, featuring a dozen or more cosmonauts spending months on and around the Moon for exploring multiple sites in-depth. The first human Mars expedition could be put together, perhaps launching by the centennial of the October Revolution and returning before the fiftieth anniversary of Apollo 11. Even expeditions further abroad, flying by Venus, perhaps, or venturing as far out as the asteroids or Jupiter, could be contemplated with the capabilities of his family of vehicles.
The creativity, boldness, and sheer broad-ranging imagination of Chelomei's vision is a credit to Soviet rocket engineers and scientists, being in its way the ultimate expression of their long-held dreams. However, as creative and inspiring as the plan might be, it was dead on arrival, a complete fantasy under the conditions the Soviet Union was struggling under in the late 1980s. Budgets for developing approved space probes and operating existing spacecraft were collapsing as society seemed to be rending itself apart, leaving little room for such fantastic ideas in the national discourse. While the space program was and remains a point of pride to Russia, one of the areas where it can honestly claim to have been ahead of the United States in many areas at many times, it only needed to survive, not to thrive, to maintain that pride, and in any event pride is less fulfilling than full bellies. As such, Chelomei's fantasy remained his fantasy, as he found himself completely unable to gain any political support for the plan whatsoever. Even after the final collapse of the Soviet Union, as he suddenly found himself in the unaccustomed position of having to operate a business rather than a design bureau and started shipping the concept around to various foreign firms and nations to drum up business, little attention was granted to his far-flung ideas. In the end, even development of "Briz" never started, and Chelomei was forced to retire from NPO Mashinostroyenia in 1995, too old and entrenched in Soviet-era thinking to effectively operate the corporation any longer, at least in the opinion of the board of directors. After retiring to his home in Moscow, he played host to a stream of journalists and historians fascinated by the last of the "Chief Designers," all the while working on his memoirs of a lifetime in aerospace engineering.
However, for the moment in 1989, the Soviet program was severely destabilized by loss of its guiding hand, its fiscal support, and the increasingly shaky foundations of the entire Soviet government. It began to become apparent that, Chelomei’s visions aside, even keeping Mir operational in its reduced state might pose serious issues. This stood in stark contrast to the state of Freedom operations: though both stations were only half-complete, for Freedom this was only a temporary fate and the ongoing assembly of the massive orbital outpost was resparking public interest in the space program following years of apparent drifting since the days of Vulkan panic. Thus, in the United States, in Europe, in Japan, and in the Soviet Union, the same question was being addressed, though with very different tone behind the slowly shattering Iron Curtain. That question was, simply, “What’s next?”
Figure 7. Space Station Freedom on-orbit as of reaching initial operational capacity (IOC).
Figure 8. Space Station Mir, the uncompleted "Great Station," on orbit as of the same point.
Figure 9. Despite their radically different orbital inclinations (51.6 degrees for Mir and 28.5 for Freedom), the two stations would occasionally be visible in the night sky from the ground at the same time. One such rare occasion occurred November 9, 1989 with the moon as a backdrop. An amateur astronomer using a 10" telescope managed to snap this image, which came to be known as the "Triple Moon" image. The red arrows indicate the velocity vectors of the two stations--the results of their differing inclinations can be clearly seen.