Just wanted to say it was a nice conversation
Last first: Ok I can see that but I'd brought it up to show that to go expendable or reusable was a debate from the very beginning. Most people knew that reusable was desirable but the actual flight rate and usage didn't in fact support that option and expendable made a better economic case.
Sorry, i took this as "lets have a reusable Saturn 1" and not technical details of having said reusable Saturn 1
I agree that economically expendable is better, but if you are launching willy-nilly like Falcon 9 and Shuttle was supposed too, the reuse is a better option simply as you save some money a bit more
You can ignore the rest if you want but I'm compelled to be "complete" on this so....
Same here, in most cases below i agree with you
The testing included 'dropping' engines for the estimated roll-over distance into the water. Not much damage found with the basic engine, just as refurbishment was found to be straight forward. Yes the H1 was a tough engine.
Didn't know that, i figured they just dropped it into a salt tank and left it there for a given time, i had the image in my mind of the Merlin bells being wrecked and thinking H-1 would get similar bell damage
Simple reason for this was the switch from the original slow-and-steady progression to being tasked with landing men on the Moon in less than a decade. The Saturn-1/1B could not cover this mission as it was optimized for LEO operations in support of the original tasking. Earth Orbital Rendezvous, which was the preferred initial concept was deemed to take to long to accomplish and had to many critical tasks in the road map to be competitive with the eventual LOR method. Had that not happened then it's highly unlikely that the Saturn V would ever have been built and many more Saturn-1B's would have thereby bringing down the cost.
(And the multi-tank design was actually a lot more efficient and economic than many people give it credit for. The tooling and most of the assembly systems were already paid for making it cheaper in most aspects from a mono-tank design. Moreso the rather "kludge" system actually allowed a very large array of design changes and options such as tank stretches and SRB attachment points that would have been harder to achieve with a new mono-tank design)
From what i have heard Saturn 1 and 1b were expensive for their time, but as you say the projected rate basically collapsed during Apollo with no orbital station and stuff, though i wonder if Saturn 1 did "all up" testing, would there be more left over for orbit missions post Apollo
From what i know the only major difference was the fact the 1b had a S-4b stage that replaced the upper stages on the 1
Alot of the lack of development foresight is Apollo, i reread Voyage by Baxter and realized that Ares (the Mars landing) basically killed everything else for the sake of Mars. Apollo did the same with the program at the time, by the end all production lines were done and NASA's best hope for continued Manned flight (in an era where American willingness was low as hell) was Shuttle and its promises
The more i read on the subject, the more i realize Shuttle was the only way. Some argue that Saturn V could fly for the same price per mission (even a NASA administrator), but i ask wtf it would be launching as political will means no Lunar or Mars flights unless the Soviets do it
Actually the reuse of the Saturn 1 stage was started even before "NASA" was fully involved and most of the initial development money (and requirements) came from ARPA which vacillated back and forth on requirements and costs. Gemini was majorly limited by its launch vehicle in the Titan II. Studies of flying it on the Saturn 1 had an actual launch abort system rather than the ejection seats but the Titan II could not handle the extra weight so the ejection seats were baselined and really nobody was happy with the idea.
My knowledge of pre-Mercury stuff is kinda murky, especially the early days. I know Saturn 1 was flying relatively early (photos with JFK). Ya Gemini was a very wierd vehicle, though the idea of ejection seats i thought was Jim Chaimberlein's idea, not necessary by the launcher
ARPA was the army right?
I personally call the pre Mercury stuff "The Good, the Bad, and the Nazi's"
The F1 was a horribly heavy and costly rocket engine and again without the Lunar Goal it's not likely to be proceeded with. TTL that's all water under the bridge by the POD but it wasn't inevitable and there was an idea to pivot back to the Saturn 1B and the H1's but NASA was going to fight tooth and nail if they couldn't have the Shuttle with SOMETHING from Apollo. And yes that's likely to be some form of "cheaper" Saturn V derived vehicle. ("Eyes Turned Skyward" does a good job of combining the two options with a new design S-1C using a mono-tank design and a single F1)
My Saturn 1C derivative is either a few F-1s or cluster of smaller engines, i agree F-1 is expensive, i was thinking of ETS, when i wrote this
My other idea is finding a middle ground engine that is half the thrust of the F-1 and nowhere near as expensive, dividing the thrust on 6 engines would reduce costs from just F-1's. this theoretical S-1C has more growth that can happen for orbital missions
I always wonder that if Shuttle didn't happen and NASA flew Apollo's on Saturn 1b's if a station would happen, NASA support was abysmal post Apollo and Skylab, Skylab-Soyuz would be far to high of an orbit for regular missions. Would Skylab-B have enough support to be flown or would NASA fly "tin-can" missions to nowhere until Reagan called for a station
(Carter was not a big NASA supporter, Ford was ok)
Eyes turned Skyward is a bit to optimistic for me. NASA having 2 stations in 10 years wouldn't happen, Congress would keep the first active for as long as possible to not pay for another. I wouldn't be surprised if Skylab was used into the 90s
Which is why reuse was not considered for those launch vehicles even though some studies were still done. Again flight rate and economics were not there to push anything forward. On the converse side "assists" such as GEM solid motors were found to help increase the payload, which was not an option looked at for the Falcon series.
Delta as a whole was a funny case of "the payload is too heavy" and "we WILL make it work". SRB's are cheaper, but for economics even today its worth it to expend then resuse (more expensive, even with SLS)
I know Musk was against SRB's for that reason, putting SRB's on Falcon adds a bunch but takes away the reuse aspect, but given Falcon 9's improvements without
SRB's and tank stretches were pretty much the go-to option but again the actual flight rate and economics didn't support reuse as being viable at the time.
Agreed, just except for Falcon 9 as i like the rocket. Reuse has huge drawbacks
And a reason that expendables still look economic rather than reuse being "proven".
Shuttle was supposed to prove it, but the payoffs of added weight requiring more "power" to achive the same payload capacity as before is costly
Pretty common practices in context. Not much different in how the various Merlin designs had to be recertified when they came online. Moreso you have a fairly clear track record and changes will take into account usage. (IE going from an expendable, ablative cooled Merlin to a reusable, long-life Merlin. It's really NOT that unusual for rocket engines to have longer "lifetimes" than a single flight)
i figured with small changes it would be fine, but bigger changes would require recertification (Starliner needing to be certified for Vulcan-Centaur)
The H1 was a bit of a beast, much like the RL10 it was a lot more robust than you'd think
RL-10, the gift that keeps on giving and the engine that never dies
Didn't know the engine was that tough